FILLING, STOPPER INSERTION AND SEALING FOR FLASK AND BOTTLES
Medium Performance
Syntegon combined filling and stopper insertion machines for packaging creams, soap, liquid soap (options for dosing pumps), deodorants (roll-on application option), etc. These machines are available in lineal or rotary versions with possibilities for CIP and SIP cleaning.
Lineal and rotary filling machines by Syntegon with outputs up to 400 bottles/min and dosing range between 50 mL and 1,000 mL, including a special version of 4,000 mL.
Syntegon intermittent rotary stoppers with outputs between 60 and 400 bottles/min.
Stopper and closure types: pressure closure, roll-on, screw stopper and dispensing closure.
High Performance
Hema high-performance filling and packaging lines are capable of filling all kinds of creams, soaps, and other highly viscous cosmetics products, similarly, they can seal with different types of closures (screw stoppers, pressure closures, dispensing closures.
Volumetric rotary and lineal fillers by Hema Volufill.
Filling volumes of up to 5,000 mL in plastic (HDPE, PET and PP) or glass bottles, cans and bricks; with outputs of up to 3,000 to 50,000 bottles/h in rotary machines, and 1,200 to 6,000 bottles/h in lineal machines.
Hema Volufill gravimetric fillers.
Filling volumes of 60 mL to 5,000 mL in plastic (HDPE, PET and PP) or glass bottles, cans and bricks; with outputs of up to 3,000 to 43,000 bottles/h.
PACKAGING OF SOLIDS AND SEMI-SOLIDS (by HDG)
Vertical solutions
For all types of powdered pharmaceutical products, pellets and granules: vitamins, analgesics, soluble substances, etc.
The Syntegon RA equipment reaches a capacity of up to 125 sachets/min in continuous dose pulse mode (100 pouches/min in “stop and go” mode), for single, double and string sachets.
Maximum sachet size: 50-100 mm (W), 55-150 mm (L).
Maximum sachet size: 28-45 mm (W), 60-180 mm (L).
Includes 100% weight control system and may be equipped with the KG3 cartoning system:
Maximum size of sachet case: 102 mm (W) x 240 mm (L) x 133 mm (H).
Maximum stick case size: 85 mm (W) x 150 mm (L) x 160 mm (H).
Horizontal solutions
HDG solutions for primary and secondary packaging in preformed pouches or from coils such as: plastic ampoules, lenses, powdered products, etc.
Available pouch designs: cushion, sealed edges, 4-sided sealing, 3-sided sealing, flat bottom, Doy type, pouch chain and with special shapes. All of them are available with optional holes, easy-openings, euroholes and spouts.
BFK
Capacidad: 60 pouches/min from preformed pouches
Pouch size: 80-200 mm (W), 100-400 mm (L)
RBK
Capacity: 90 to 240 pouches/min from a coil
Pouch size: 40-200 mm (W), 40-400 mm (L)
RBG
Capacity: from 90 to 300 pouches/min from a coil
Pouch size: 40-300 mm (W), 40-400 mm (L)
RBXG
Capacity: 90 to 400 pouches/min from a coil
Pouch size: 40-400 mm (W), 40-400 mm (L)
VERTICAL PACKAGING (by Syntegon)
Wide variety of solutions according to bag size and design.
Outputs of Syntegon vertical packaging machines: up to 240 bags/min.
Bag formats: pillow, corner-sealed, flat bottom, 3 sided seal, 4 sided seal, 3 sided seal zip and Doy zip.
Maximum bag dimensions: 400mm wide, 700mm long.
All machines can accommodate options for round hole, eurohole, easy opening features, zip closure system, and ultrasonic sealing

FLOW-PACK PACKAGING (by Syntegon)
Syntegon Tevofarm machines (medium output range) and Syntegon machines (high output range) for primary and secondary packaging of cosmetics products like sachets, samples, towels, etc. Thanks to Syntegon robotic handling and boxing or case packing systems, a comprehensive packaging line can be conformed.
The output performance of Syntegon Tevopharm machines can reach a maximum of 200 units/min (at 80m/s), while Syntegon machines can deliver outputs up to 1,500 units/min, and can be executed in versions with wash-down features, as well as air-tight seals, protective locking trays, as well as re-close and easy opening features.

CARTONING MACHINES (by Syntegon)
Solutions for average performance
Continuous or intermittent cartoning of products delivered in sachets, ampoules on trays including leaflets, flasks, flowpack, etc.
CAR-T5
Products: bottles, vials, ampoules, syringes, tubes, sachets, blister
Capacity: up to 100 cases/min
Minimum and maximum case sizes (L x W x H): 20-95 mm x 16-70 mm x 60-200 mm
CUT 120
Products: bottles, vials, ampoules, syringes, tubes, sachets, blister
Capacity: up to 140 cases/min
Minimum and maximum case sizes (L x W x H): 20-110 mm x 15-100 mm x 50-200 mm
CUT 1405
Products: bottles, vials, ampoules, syringes, tubes, sachets, blister
Capacity: up to 140 cases/min
Minimum and maximum case sizes (L x W x H): 20-110 mm x 15-100 mm x 50-200 mm
CUC
Products: bottles, vials, ampoules, syringes, tubes, sachets, blister
Capacity: up to 400 cases/min
Minimum and maximum case sizes (L x W x H): 30-155 mm x 15-105 mm x 63-260 mm
CUK
Products: bottles, vials, ampoules, syringes, tubes, sachets, blister
Capacity: up to 420 cases/min
Minimum and maximum case sizes (L x W x H): 34-120 mm x 15-85 mm x 75-150 mm
CFC
Products: bottles, vials, ampoules, syringes, tubes, sachets, blister
Capacity: up to 200 cases/min
Minimum and maximum case sizes (L x W x H): 80-290 mm x 35-125 mm x 140-330 mm

Modular and flexible: Syntegon CUT 1405 horizontal cartoning machine
Syntegon line for eyedrops
Syntegon CFC 2012 horizontal cartoning machine for large scale formats
Medium to high-performance machines for case packing sachets, ampoules on trays with leaflets, flasks, bottles, flow-packs, tubes, vials, blisters, stick packs etc.
These machines can be combined with checkweighing systems, vertical and horizontal packaging machines, as well as flow-pack systems.
They are capable of processing multiple case formats like tray, tray + lid, trays with display effects, and provide different gripper options for product handling.
Outputs: up to 240 cases/min of minimum and maximum sizes (length x width x hight): 20-600 mm x 15-400 mm x 25-400 mm
HANDLING EQUIPMENT (by Syntegon)
Modular, flexible and extendable Delta robotic systems for automation and handling of all kinds of cosmetic products like sachets, flow-packs or pouches that are fed into boxing, case packing lines.
Syntegon offers countless gripper options to suit production needs and customer requirements of product handling.
These machines have handling performances of up to 2.200 products/min featuring multiple cells with 3 robots each.

DELFI
Capacity: handles up to 2,200 units/min with 3 delta robots per cell and multiple cells.
Suitable for product grouping towards flowpack packaging lines
PALOMA
Capacity: handles up to 400 units/min with 4 delta robots per cell. Different cells are combinable.
Suitable for top loader feeder for packed products moving towards secondary packaging lines and cartoning.
PRESTO
Capacity: handles up to 600 units/min with dual flow. Different cells are combinable.
Suitable for product grouping from flowpack packaging equipment and feeding moving towards secondary packaging and/or cartoning production line.
ASTOR
Capacity: handles up to 1.000 units/min with 8 robots. Different cells are combinable.
Suitable for product provision towards blisters.
Syntegon Pick and Place Robotics
Module ++ automated biscuit packaging line with Delta robots and horizontal flow wrappers
VFFS Packaging Line Featuring Delta Robotic Case Packing
Syntegon Paloma-D2 Packaging Robot
Syntegon Module ++ Cost effective line automation
FILM WRAPPING (by Pester Pac Automation)
Pester Pac Automation machines of balcony-like design for stretchwrapping and overwrapping of cosmetics, either as individual units or grouped, in ampoules, vials, blisters, bottles, tubes, cases, etc.
Pester Pac Automation machines stand out for their ergonomic design (GMP compliant), high quality and intuitive easy operation logic.
Pewo-Pack models are ideal for product banding and wrapping with polyethylene. The maximum performance for cases is 60 cycles/min, with maximum case dimensions of 400mm x 400mm x 250mm. For bottles, performance rates may reach 50 cycles/min with 300mm x 300mm x 250mm dimensions.
Meanwhile, the Pewo-fold equipment line is adequate for wrapping operations with OPP, PVC, cellophane and polyethylene; these machines reach performances of up to 60 cycles/min for format sizes of 400mm x 350mm x 140mm.

VERTICAL AND HORIZONTAL CASE PACKING (by Pester Pac Automation)
Pester Pac Automation provides two boxing solutions for boxing cases, bottles, flasks, sprays, tins and tubes, they provide different feeding and grouping options according to the product for trays, wrap-around and American box formats.
All Pester Pac Automation designs are GMP compliant and stand out for their ergonomic and compact design, accessibility and easy operation.
For horizontal boxing solutions, Pester provides the PEWO-form UVP boxing machines with output performance up to 40 boxes/min (500 cases) for minimum box dimensions of 150mm x 120mm x 105mm, and maximum box dimensions of 600mm x 400mm x 400mm.
The PEWO-form TLC models are vertical boxing machines more adequate for products requiring robot top loading such as bottles, jars, tubes, cases, “shelf-ready” items, inhalers, vials, etc. The maximum output performance for the TLC machines is 60 boxes/min, dealing with minimum box dimensions of 200 mm x 120 mm x 100 mm, and maximum box dimensions of 600 mm x 400 mm x 400 mm

PALLETIZING (by Pester Pac Automation)
Palletizing equipment using programmable anthropomorphic robots to handle a variety of box and patterns, which enables palletizing of wrapped products, bottles, trays, etc.
Peter PEWO-Pal solutions include 1 to 5 station palletizers for all kind of pallets with a maximum height of 2.000mm. PEWO-Pal machines have a maximum output performance of 12 cycles/min, and ensure a gentle product handling.

END OF LINE (by Pester Pac Automation)
LABELLING (by Berning)
Sleeve and Tamper Evident
Berning machines can deal with a wide range of product diameters, 10mm to 210mm for sleeve, with performance rates between 80 and 600 cycles/min. Berning also offers machines with different performance rates for horizontal wrap-around labeling, featuring a U design for product grouping.