COMPLETE DOUGH PROCESSING LINES FOR BAKERY PRODUCTS

Mixing and Kneading
WP Kemper stationary and portable equipment for spiral mixing of all kinds of dough (flour, wheat, rye and mixed dough) with capacities between 15 kg and 400 kg, and mixing performances between 25 and 7,200 Kg of dough per hour.

Dough Dividing
WP Kemper Stand-alone dough dividing machines for all kinds of bread, with different capacities and performances depending on models, designs and sizes. They can process pieces of 25 g to 3,000 g at up to 1.800 pieces/h outputs.
WP Haton machines for dividing all kinds of dough and processing 100 g to 2.600 g pieces, featuring oil adding systems and a variety of options for hopper volumes, with performance rates of up to 12.000 pieces/h. Special equipment for dough dividing by sizes, from 12.5 mm to 50 mm sizes. All WP Haton execute an accurate product weighing to ensure production consistency.

Round-molding
Conical machines for dough round-molding of 30 g to 2.200 g pieces at performance rates of up to 10.000 pieces/h.

Forming
Dough forming machines for small and big pieces, ciabatta, cobble bread, round and triangular pieces, baguette, and pastry products. Multiple sizes, capacities and performances depending on machine models, designs and sizes; they process 25 g to 1.500 g pieces with outputs of up to 36.000 pieces/h.
WP Haton stand-alone machines for forming elongated pieces of 110 g to 200 g with outputs of up to 4.200 pieces/h.

Baking
Baking tunnel ovens of different sizes and capacities for automatic continuous baking of bread.
Complete Bread Lines
WP Haton Baguetta line: for baguette, ciabatta, and brioche of 100 g to 550 g pieces, with outputs of 3,000 pieces/h. This automated system includes the following processes: kneading, molding, fermentation, cutting and depositing. WP Haton manufactures a superior model of this line, the Baguetta+, for dough portions of 50 g to 900 g, with outputs of 6,000 pieces/hour.
Clásica line: for cobble bread production with pieces of 100 g to 1,800 g, and outputs between 1,000 to pieces/h 10,000 pieces/h.
Custic line: for artisan bread production with pieces of 100 g to 1.200 g, and outputs of up to 2,500 pieces/h, depending on the kind of dough.
Instant line: for bread production with dough mixes of flour, water, salt and pre-elaborated ingredients (improvers, enzymes and yeast); capable of processing 50 g to 1,800 g pieces at outputs between 1,500 pieces/h and 3,000 pieces/h.
Rynea line: for bread production with rye, wheat, quinoa, oatmeal, barley and gluten free dough; capable of processing pieces of 500 g to 2,400 g with outputs of up to 3,000 pieces/h.

Complete Donut Lines
Complete lines for donut dough production, they divide and form donuts of different sizes and kinds: berliner, donut holes, etc., and can process pieces of 17 g to 100 g with outputs of 40,000 pieces/h.
The lines are complemented with a 30,000 donuts/h fryer.


Mezclado y amasado: Titan Industry Solutions Karussell System


Líneas completas producción de pan: WP Bakery Technologies Film


Baguetta product line for French bread


Crustica artisan bread line broodlijn


Classica traditional bread line broodlijn

BAKING AND PRODUCTION LINES FOR SNACKS (by Reading Bakery Systems)

Reading Bakery Systems offers a whole spectrum of stand-alone and complete lines to produce potato, wheat, corn, and flour snacks without using oil.
These units can produce the following products: pretzels, bread snacks, multi-crisp, crackers, hard and soft biscuits, and wirecut cookies. Depending on the type of product, these machines yield in the range of 250 kg/h to 5,500 kg/h, completing a comprehensive process that includes mixing, (continuous or per batches), handling, dosing, extruding or laminating, cutting (rotary, by wire or guillotine), cooking, baking and drying.
This company operates a laboratory for the development of new products.

MIXING AND WHIPPING LINES (by FPE)

FPE has developed specialized equipment for the production of spongy dough, with or without filling creams. These lines incorporate the dough mixer Goemixer, and other mixing equipment for the production of filling cream; while their Junior model is specially designed for depositing, folding, filling and trimming of spongy dough.

CONTINUOUS DOUGH MIXING

Sobatech is a worldwide leader in designing, manufacturing & commissioning of Continuous Mixing Systems for the food industry. Sobatech is a passionate family business that helps food producers to simplify the mixing process, reduce labor and improve quality consistency.

The continuous solutions of Sobatech include:

  • Continuous dosing of solid and liquid ingredients
  • Continuous mixing & kneading
  • Continuous bulk fermentation
BISCUIT DOUGH MIXING AND KNEADING AND PRODUCTION OF FILLING CREAM (by FPE)

FPE’s Goemixer machines may be used to process biscuit dough, and also to elaborate fillings for biscuits, tartlets, spongy dough and baked products.
The Geomixer line boasts a volume capacity range of 120 L to 800 L, and can assimilate a wide variety of mixing spindles for different kinds of dough and cream.

SANDWICH BISCUITS AND TARTLETS LINES (by FPE)

FPE manufactures traditional cream fillers through a wirecut depositing system for the production of tartlets. Their Futura machines produce all kinds of biscuit designs and sizes, and deposits cream fillings, chocolate, as well as single color and bi-color jelly.
These machines can be combined to create a continuous production line for sandwich biscuits and tartlets using the FPE continuous cream production system.
Meanwhile, their Universal machines are ideal for the production sandwich biscuits of a variety of shapes (round, square, rectangular, etc.) with a dimension range of 40 mm to 70 mm; they offer possibilities for different types of creams, and can yield up to 4,800 filled biscuits per hour.
The Universal line incorporates the feeding, grouping, stacking, depositing and cream filling processes.

DEPOSITING, EXTRUDING AND MOLDING FOR BISCUITS AND CONFECTIONARY PRODUCTS (by OKA)

OKA designs and manufactures complete lines comprising the depositing, extruding, rotary molding, wirecut, and decoration processes for the production of all kinds of biscuits, marzipan, chocolates and pet food.
While robust and reliable, OKA machines are engineered with modular design, which enables the integration of different modules into a base unit, and provides adaptability to suit production requirements for a range of product types.

LIFTING, HANDLING AND MIXING OF SOLID PRODUCTS (by Servolift)

Servolift offers lift columns, both stationary and portable, manual and automated (with options for weighchecking loading cells and screening system); these columns are intended for lifting, dumping, mixing and handling drums and containers.
Their load capacities range from 30 kg to 3,000 kg, and they offer multiple options for container handling and CIP cleaning.


BFassmischer mit Handlingsfunktion


Containerentleerstation


Einwaage Einfüllstation


Container Mischer


drumtipper discharge


Servolift Image Film English


SL 250


SL 250


Beschickung einer Tasblettenpresse

COMPLETE LINES FOR FOOD BAR PRODUCTION (by Syntegon)

Syntegon offers the Contline machines for the production of food bars (coated or uncoated) such as nougat, candy, chocolate, nuts, cereals, muesli, etc. They consist of a cooking station (continuous or batch based), mixing and forming systems, cooling tunnel, longitudinal and transversal cutting systems, coating machine with cooler, and different decoration systems.
This line is complemented with Bosch machines for flow-packs, case packing and boxing.


Syntegon Contiline for the production of puffed rice marshmallow bars


Syntegon Contiline for the production of chocolate enrobed coconut bars


Bar Production at Company Tekmar with Syntegon Contiline

HARD CANDY PROCESSING EQUIPMENT (by Syntegon)

Syntegon comprehensive solutions for hard candy production offer options for candy fillings (with jelly, liquids or gum), single color or multi-color striped candy depositing, tablets, sugar free candy, die forming, deposited lollipops, etc.

Dissolving and Cooking
Syntegon Gravomat BDS batch cooking machines boast outputs of up to 8,000 kg/h.
Syntegon BDK continuous cooking machines for sugar glucose production without adding water, they output up to 2,000 kg/h.
Syntegon Rapidsolver BLK pressure dissolver and heat exchanger with different capacities to meet customer needs, and Syntegon BLS dissolving system for batches of gelatin, pectin, fats and isomalt.
Syntegon BKF systems specifically used for cooking fondant candy at outputs of up to 2,000 kg/h.
Their equipment also includes cooking systems with outputs of up to 120 kg/h to 1,250 kg/h.
The BKL is a laboratory equipment for product development that yields batches of 3 kg to 5 kg.

Pulling, Aerating and Kneading
Syntegon BZK and BZS continuous or batch systems for pulling and aerating chewy or soft candy masses with outputs ranging between 80 kg/h and 500 kg/h.
Syntegon BTS systems for tempering and mixing candy masses yielding of up to 600 kg/h.
Syntegon BBK and BBS continuous or batch aeration systems for candy masses.
Syntegon BZK re-crystallization system with outputs of up to 1,000 kg/h.

Mixing and Dosing
Syntegon BMG and BMV solutions for gravimetric mixing and dosing, featuring modular designs to meet production customer needs.

Cooling Lines
Syntegon BTK systems for tempering and uniformly cooling candy masses, with outputs between 500 kg/h and 4,000 kg/h. Syntegon WOC cooling drums with capacities of 600 kg/h to 1,000 kg/h.
Syntegon WTC, WSC and BCK cooling tunnels for all kinds of candies with adequate temperatures for other processes or packaging lines.

Extruding
Syntegon BEK for hard candy mass extruding, with possibilities to produce multi-color candies with up 8 stripes.

Die-Forming
Syntegon BSK equipment for forming soft, hard and chewy candy, with or without fillings. This machine may incorporate a BFK pump for liquid, semi-liquid, viscous or pasty fillings, as well as die-forming machines such as the BAK, BPK and BPE to form candies with desired diameters at maximum outputs of 1,500 kg/h.

Ball-Forming
Syntegon RotoTwin WAD and Syntegon WAK machines for ball-forming chewy candy or gum with round shapes or more complex shapes, with or without filling.

Depositing
Syntegon HC modular equipment for depositing all types of hard candy, with outputs of 250 kg/h to 2,000 kg/h.

SOFT AND CHEWY CANDY PROCESSING MACHINES (by Syntegon)

Syntegon machines for chewy candies with options for depositing, die-forming, extrusion, fillings, multi-coloring, toffee, etc.

Dissolving and Cooking
Syntegon Gravomat BDS batch cooking systems specifically with outputs of up to 8,000 kg/h.
Syntegon BDK continuous cooking machines for sugar glucose production without adding water, they output up to 2,000 kg/h.
Syntegon Rapidsolver BLK pressure dissolver and heat exchanger with different capacities to meet customer needs. Syntegon BLS dissolving system for batches of gelatin, pectin, fats and isomalt.
Syntegon BKF systems specifically used for cooking fondant candy at outputs of up to 2,000 kg/h.
Their equipment also includes cooking systems with outputs of up to 120 kg/h to 1,250 kg/h.
The BKL is a laboratory equipment for product development that yields batches of 3 kg to 5 kg.

Pulling, Aeration and Mixing
Syntegon BZK and BZS continuous or batch systems for pulling and aerating chewy or soft candy masses with outputs ranging between 80 kg/h and 500 kg/h.
Syntegon BTS systems for tempering and mixing candy masses yielding of up to 600 kg/h.
Syntegon BBK and BBS continuous or batch aeration systems for candy masses.
Syntegon BZK re-crystallization system with outputs of up to 1,000 kg/h.

Mixing and Dosing
Syntegon BMG and BMV solutions for gravimetric mixing and dosing, featuring modular designs to meet production customer needs.

Extruding
Syntegon RopeX machines for extruding soft candy and gum with filling options and outputs between 850 kg/ and 4,500 kg/h.

Die-Forming
Syntegon BSK equipment for forming soft, hard and chewy candy, with or without fillings. This machine may incorporate a BFK pump for liquid, semi-liquid, viscous or pasty fillings, as well as die-forming machines such as the BAK, BPK and BPE to form candies with desired diameters at maximum outputs of 1,500 kg/h.

Ball-Forming
Syntegon RotoTwin WAD and Syntegon WAK machines for ball forming chewy candy or gum with round shapes or more complex shapes, with or without filling.

Cooling Lines
Syntegon BTK systems for tempering and uniformly cooling candy masses, with outputs between 500 kg/h and 4,000 kg/h. Syntegon WOC cooling drums with capacities of 600 kg/h to 1,000 kg/h.
Syntegon WTC, WSC and BCK cooling tunnels for all kinds of candies with adequate temperatures for other processes or packaging lines.

GUM AND JELLY PROCESSING MACHINES (by Syntegon)

Syntegon manufactures stand-alone machines for complete processing of deposited masses of jelly, starch pectin, Arabic gum, agar agar and combinations of these. They offer possibilities to add fruit concentrates, vitamins and active ingredients to create special products and pharmaceutical candies.
Product types: oil or sugar covered jellies, multi-layer products, filled gums, starch gums, fruit coated jellies and liquorice.

Dissolving and Cooking
Syntegon Gravomat BDS batch cooking systems specifically with outputs of up to 8,000 kg/h.
Syntegon BDK continuous cooking machines for sugar glucose production without adding water, they output up to 2,000 kg/h.
The Syntegon BKK is a vacuum continuous cooking machine featuring options for mass dividing, in-line mixing, dosing and crystallizing. This modular solution may be adapted to the desired output.

Die-Forming
Syntegon BSK equipment for forming soft, hard and chewy candy, with or without fillings. This machine may incorporate a BFK pump for liquid, semi-liquid, viscous or pasty fillings, as well as die forming machines such as the BAK, BPK and BPE to form candies with desired diameters at maximum outputs of 1,500 kg/h.

Ball-Forming
Syntegon RotoTwin WAD and Syntegon WAK machines for ball forming chewy candy or gum with round shapes or more complex shapes, with or without filling.

Depositing
Syntegon Makat Mogul lines for mold depositing of jelly and gum, starch masses drying, and destarching; featuring a broad range of volume capacities and outputs of up to 16,000 kg/h. These machines may be complemented with Bosch oil or sugar coaters.

Cooling Lines
Syntegon BTK systems for tempering and uniformly cooling candy masses, with outputs between 500 kg/h and 4,000 kg/h. Syntegon WOC cooling drums with capacities of 600 kg/h to 1,000 kg/h.
Syntegon WTC, WSC and BCK cooling tunnels for all kinds of candies with adequate temperatures for other processes or packaging lines.

GUM PROCESSING MACHINES (by Syntegon and Linden)

Syntegon Togum special machines for mixing and extruding gum masses, as well as rolling & scoring lines and solutions for gum forming, cutting, pulling and co-extrusion with options for fillings, tables, etc.

Rolling & Scoring
Syntegon gum production lines (ball, tablet, sheets, etc.) consisting of pre-extruder, cooling tunnel, extruder-former, rolling & scoring unit, buffer and breaking drum, with outputs of up to 7,500 kg/h.

Die-Forming
Syntegon BSK equipment for forming soft, hard and chewy candy, with or without fillings. This machine may incorporate a BFK pump for liquid, semi-liquid, viscous or pasty fillings, as well as die forming machines such as the BAK, BPK and BPE to form candies with desired diameters at maximum outputs of 1,500 kg/h.

Ball-Forming
Syntegon RotoTwin WAD and Syntegon WAK machines for ball forming chewy candy or gum with round shapes or more complex shapes, with or without filling.

Cooling Lines
Syntegon BTK systems for tempering and uniformly cooling candy masses, with outputs between 500 kg/h and 4,000 kg/h. Syntegon WOC cooling drums with capacities of 600 kg/h to 1,000 kg/h.
Syntegon WTC, WSC and BCK cooling tunnels for all kinds of candies with adequate temperatures for other processes or packaging lines.

Linden

Punching
Syntegon BSK to shape soft, chewy or hard sweets with or without filling. A BFK pump may be included for filling liquid, semi-liquid and viscous and BAK, BPK and BPE equipment application for punching out sweets with the diameter desired, with maximum yields of 1500 kg/hour.

Ball shaping
Syntegon RotoTwin WAD and Syntegon WAK to shape balls of gum and chewy sweets with round shapes, or more complex designs, with or without filling.

Cooling lines
Syntegon BTK for tempering and cooling sweet mass, offering yields of between 500 and 4,000 kg per hour and Syntegon WOC drum cooler for 600 to 1,000 kg per hour yields.
Syntegon WTC, WSC and BCK cooling tunnels for all types of sweets to reach temperatures suitable for other processes or to feed them into a packaging line.

OIL, SAUCE AND MARGARINE PRODUCTION (by SPX)

SPX Gerstenberg Schröder division develops customized machines to produce margarines, oils, sauces and emulsions used in ice-creams, yogurts and dairy products.
The Consistator, Perfecktor and Combinator systems perform emulsifying, pasteurization and crystallization of fats with outputs between 50 kg/h and 15,000 kg/h.

HANDLING OF SOLID AND LIQUID INGREDIENTS (by Radar Process)

Radar Process provides comprehensive solutions for handling, automation and dosing of powder, granulated and liquid ingredients. These solutions include designing, engineering and manufacturing machines and lines for: storage in silos and hoppers, pneumatic product transport (in dense and dilute phases), dosing, micro-dosing, milling, mixing, as well as plant and process complete automation.
These automation solutions make it possible to control the equipment through a touch screen or SCADA environment PC connected to the customer’s ERP. So, besides providing operational control, this system provides the required data for product traceability.
All the Radar Process equipment is manufactured according to the customer’s needs, and complying with ATEX safety standards and EHEDG hygienic requirements.

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